Engineer – Industrialization
Purpose of the job
-Defines the manufacturing process and associated equipment for a new product, taking into account the industrial policy, existing standards and constraints of the project.
-Perform industrial documentation for the project.
-Estimate the manufacturing workload for the part corresponding to his domain.
Network and links
Product Design Engineer, Manufacturing, Supply chain, Industrial Quality.
Other domains Process Engineers, Manufacturing engineers / technicians, Special Process experts, Industrial Costing Manager.
-During specification and preliminary design phases:
-Gather Industrial requirements Engineering has to comply with, during product specification and design. Make sure that Industrial requirements are well understood and taken into account by Engineering, during product specification and design.
-Participate actively to the product design in co-engineering mode, using appropriate methodologies.
-Design the macro-process, based on standard SMP.
-Prepare introduction of new technologies if need be, with associated process validation plan.
-Identify needs of specific manufacturing equipment.
-Estimate Method Time and perform a preliminary line balancing.
-Set up the industrialization planning including all activities: Co-engineering activities, P-FMEA, deliverables mile stones, FAR/FAI. Identify critical process steps where to perform detailed Process FMEA and full FAR / FAI.
-Build the IMFU (Industrial Maturity Follow-up)
-Contribute to Industrial RefLib
-During detailed design phase and before Serial Go:
-Complete industrial documentation: industrial data sheets, IMFU (Industrial Maturity Follow-Up)
-Ensure that industrial documentation is issued in due time with the good quality level. Perform ERP routings, Work Instructions, Inspection Instructions.
-Participate to validation of prototypes if any.
-Develop specifications of industrial means for serial production. Request tooling when needed and write tooling specifications.
-Define workstation layouts, taking into account ergonomic and EHS rules and optimizing movements.
-Perform a complete and detailed line balancing and ensure the successful completion of the task sequencings.
-Validate product design and industrialization through FAR and FAI.
-After serial Go:
-Industrialize retrofit after engineering changes: documentation, workstation definition / update.
-Support Production to achieve manufacturing QCD targets.
-Bring his expertise to the industrial Costing Manager during tender phase
-Participates to R&D programs as industrial representative.
-Perform industrial REX on manufacturing processes.
-English read, written, spoken
Desired Knowledge / Experience
-Manufacturing or Manufacturing Engineering background with 5 to 10 years’ experience preferably in the railway industry.
-Technical experience of Process Engineering, writing manufacturing work instructions, line balancing, Lean Manufacturing.
-Experience in working with an ERP (such as SAP) for Bill of Materials, Routings, Configuration follow-up
-Working knowledge in Quality, EHS standards and Ergonomics.
-Knowledge of CAD and PLM tools (CATIA, DELMIA…)
-Familiar with IS common tools.
-Process FMEA, QRQC.
-Time analysis (MTM, MEK, UAS).
-Conscientious. Commits and delivers.
-Team Player. Spirit of “Team Trust Action”
-Decisive. Obtains and uses necessary information to make decisions. Refers decision to others when appropriate
-Logical and organized
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